The Falcon bushcraft knife has an overall length of 79 cm (31.10 inches), a blade length of 55 cm (21.65 inches), and a net weight of 1100 g (38.80 ounces). This knife's blade has a tapered spine thickness from 0.6 cm to 0.4 cm (0.24 to 0.16 inches) and an edge hardness of 58 HRC.
This knife's blade is made from SAE-AISI 5160 steel, a high-carbon spring steel alloy containing approximately 0.6% carbon and 0.9% chromium, which provides toughness, impact resistance, and ductility. This knife's blade undergoes a vacuum through-hardened heat treatment process by heating the material in a controlled vacuum environment to temperatures around 820°C to prevent oxidation and ensure uniform hardening. This is followed by quenching with inert gas at pressures of 2–20 bar and tempering stages to achieve the desired hardness and structural integrity.
This knife's blade has a Teflon coating applied by spraying polytetrafluoroethylene (PTFE) onto the blade surface and then baking it at high temperatures to cure, forming a non-stick, low-friction layer that enhances corrosion resistance, reduces drag during cutting, and simplifies cleaning.
This knife's handle is constructed from two-tone G10, a composite material formed by stacking layers of fiberglass cloth impregnated with epoxy resin in alternating colors, then compressing them under high pressure and heat to create a durable, lightweight laminate with high strength-to-weight ratio, resistance to water and chemicals, and non-slip properties in various conditions.
This knife's tsuba (guard) is made from aviation-grade 7075 aluminum alloy, which primarily consists of zinc as the main alloying element, offering high tensile strength (up to 572 MPa), toughness, and fatigue resistance. This alloy is heat-treated with T6 temper for enhanced mechanical properties, providing strength with minimal weight.
This knife's sheath is formed from Kydex 2.0, a thermoplastic acrylic-polyvinyl chloride alloy, through a thermoforming process where the sheet is heated in an oven, molded around the blade for a custom fit, and then cooled to retain shape, resulting in a waterproof, impact-resistant enclosure equipped with attachment hardware for carrying.